In the my blog posts about 'what is job shop scheduling' and why it is important, I made the point that having a proper job shop scheduling tool in place is essential. Let’s add a subtle, but extremely valuable, element to that: Visual job shop scheduling. As mentioned already, one benefit of job shop scheduling is gaining transparency and visibility over a production. Including a focus on visuals, this aspect is taken to another level.
The Importance of Visual Elements
They say a picture is worth a thousand words. This is why we use signs to convey road traffic policies, graphs to visualize data or logos to represent a brand identity. Communicating by using gestures, signs or images is the most effective approach of sharing knowledge as the human brain processes information through images.
In fact, around 50 percent of our brain is busy with visual processing.
The conclusion is evident; visuals are a powerful tool in any kind of communication and outperform words and texts anytime. This insight has to be included in the discussion of job shop scheduling.
Using Visuals in Job Shop Scheduling
At this point, you might wonder what visual job shop scheduling actually looks like. Broadly, it is a software specifically aiming to assist small HMLV (high mix, low volume) manufacturers with their production process. Usually, a job shop has to deal with ever-changing dependencies, deadlines, resource capacities, incoming orders and connections to supply-chain partners.
A visual job shop schedule provides the manufacturer with a clear picture of what is going on at the moment by visualizing all the relevant data. Thus, it is not an advanced production scheduling (APS) software which aims to optimize make-to-stock production lines by achieving maximum efficiency and exploiting economies of scale and scope.
On the contrary, the main focus lies on creating visibility. Here are some key components of visual job shop scheduling:
A proper visual job shop schedule is easy to understand and easy to set up. There is no need to become an expert as there is no complexity associated with the usage of the software. New updated data can easily be included in the schedule. New jobs or resources can rapidly be added and represented visually.
The goal of a visual job shop schedule is to provide the manufacturer with an understanding of the entire job shop floor. With one glance, one should be able to see the current status of all jobs, resource utilization levels, delays and machine capacities. While usually chaos and a constant firefighting mode dominates job shops, a visual schedule aims to represent all the relevant information associated with successfully managing the production.
3. Scenario planning
Instead of creating an entirely new plan for different options a manufacturer can undertake, a visual job shop schedule can instantly show the precise effect of particular choices; Adding a new job, changing the working times of a machine, adding new resource capacities or changing the priority of certain orders. This creates a tremendous advantage. Job shop manufacturers can base their decisions on knowledge rather than on intuition while further reducing the time needed for decision making; hence, options can be evaluated at one glance.
4. Spot bottlenecks
By having all the important information visually present at one glance, a manufacturer can easily spot bottlenecks and constraints. These can be obvious problems such as a delay indicated by a specific sign or constraining waiting times in front of a machine with limited working times. As bottlenecks can be identified at an early stage, further negative effects can be avoided by instantly taking corrective actions. The ease of finding such factors leads the path to continuous improvement; an assumption that there is always room to enhance a production on a regular basis.
Once the visual schedule creates a bigger picture of the entire production, a manufacturer can realistically assess delivery dates and throughput times. These insights can be used to have a clearer view on future production as well as future performance.
6. Multiple perspectives
In order to further enhance the quality of insights from the user’s point of view, on can switch between calendar view, job view and resource view. Thereby, it becomes even easier to spot certain components and inter-dependencies in the schedule.
- Visual elements are the most effective tools when it comes to passing on information.
- Visual job shop scheduling is specifically made for customized production lines as present in job shops.
- The easy-to-use and the easy-to-setup tool provides the manufacturer with a deep understanding of the underlying production. Furthermore, different options can be easily evaluated, and bottlenecks can be spotted quickly.
- Generally, a visual job shop schedule improves the transparency and agility of the schedule which eventually improves the overall quality and performance of the job shop.